Key Features

High-Density Melamine Construction:

Tiles molded under 120-ton hydraulic pressure, yielding uniform density, zero internal voids, and scratch-resistant gloss finishes.

Precision Laser Engraving:

Glyphs engraved to 0.4mm depth with high-contrast, UV-cured infill paint resistant to fading and commercial chemical cleaners.

Ergonomic Rack Geometry:

Racks angled at 15 degrees for optimal hand visibility, integrated with stainless steel or heavy-duty polymer pushers.

Calibrated Weight Distribution:

Standardized tile weights ranging from 38g to 45g per piece, preventing tipping during play.

 
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Product Configuration

 

 

Mahjong Set Configurations:

American standard (166 tiles), Asian standard (144 tiles + spares), or custom tile counts including blank and joker tiles.

 

Okey Rack Sets:

4-player sets packed with matching scoring counters, dice, and custom-molded storage trays.

 

Hardware Inclusions:

Brass or magnetic joint pins on folding racks; felt-lined base pads to prevent tabletop abrasion.

 

 

Design & Construction
Material Composition:
100% virgin melamine resin for tiles; kiln-dried solid beechwood, walnut, or high-impact ABS for racks.
Surface Finish:
Matte or high-gloss tumbled tile surfaces; multi-layer polyurethane coating on wood racks to prevent moisture absorption and warping.
Structural Tolerances:
Tile thickness tolerance maintained within +/- 0.05 mm to ensure uniform stacking height.

 

Available Options
 
 
 

Tile Dimensions:

38mm, 40mm, 42mm, and 44mm height profiles.

 
 

Rack Materials:

Natural solid wood (beech/pine) vs. matte-black high-impact polystyrene (HIPS).

 
 

Colorways:

Ivory white, jade green, pastel pink, custom Pantone color matching for tile backs and rack bodies.

 
 

Infill Options:

Traditional black/red paint, metallic gold foil stamping, or debossed unpainted finish.

 

 

Applications

 

 

 
01
 

Tabletop Game Publishing:

OEM supply for commercial board game boxed sets.

 
02
 

Tournament Venues:

Heavy-wear installations for clubs, arcades, and competitive gaming leagues.

 
03
 

Retail & E-Commerce:

Consumer-ready boxed sets compliant with Amazon FBA drop-test standards.

 
04
 

Corporate Promotions:

Custom-engraved logo sets for corporate gifting and hospitality branding.

Okey Tiles

 

Manufacturing & Quality Control

 

Molding Process:

Multi-cavity steel molds paired with automated temperature-controlled hydraulic presses.

01

Dimensional Inspection:

Random sampling using digital calipers to verify thickness, width, and squareness against ISO 2859-1 standards.

02

Wear Testing:

Scratch resistance tested via Taber abrader (CS-10 wheel, 500g load, 500 cycles); drop-test verification from 1.2 meters onto concrete surfaces.

03

Material Compliance:

SGS-certified non-toxic testing reports verifying compliance with heavy metals, phthalates, and California Proposition 65 limits.

04

 

OEM / ODM & Customization
 
 

Custom Tooling:

In-house CNC engraving and EDM mold sinking for proprietary tile glyphs and custom back-pattern designs.

 
 
 

Private Labeling:

Laser-etched brand logos on rack ends or custom silk-printed cardboard packaging.

 
 
 

Prototyping Lead Time:

7 to 10 working days for 3D-rendered samples and physical hand-pulled prototypes.

 

 

Packaging & Shipment

Inner Packaging:

Shrink-wrapped tile sets cushioned in custom high-density EPE foam.

Master Carton:

5-layer double-wall corrugated export cartons with edge protectors.

Palletization:

Fumigation-free wooden or plastic pallets shrink-wrapped and strapped for sea or air freight.

 

FAQ

 

Q: What is the standard MOQ for custom-colored mahjong tiles?

A: The minimum order quantity for custom tile back colors (Pantone matching) and proprietary glyph engraving is 500 sets per design. Standard catalog colors are available at lower MOQs of 100 sets.

Q: Are the materials compliant with international safety and California Proposition 65 standards?

A: Yes. All raw melamine and ABS polymers comply with ASTM F963-17, EN71 Part 3, and California Proposition 65 chemical limits. Third-party lab test reports and downloadable PDF specification sheets are provided upon request.

Q: How do you prevent tile weight variance across production batches?

A: We utilize automated powder-weighing dispensers prior to hydraulic compression, maintaining individual tile weight deviations within +/- 0.5 grams.

Q: Can solid wood okey racks withstand high humidity without warping?

A: Yes. Wood stock is kiln-dried to a moisture content of 8% to 10% before milling, followed by a three-coat polyurethane moisture seal to prevent warping in coastal climates.

Q: What is the typical production lead time for bulk container orders?

A: Standard production runs for 1,000 to 5,000 sets require 25 to 35 days from sample approval and deposit receipt.

Q: Do you supply drop-test data for packaging?

A: Yes. Master cartons pass ISTA 1A drop-test protocols, ensuring safe transit for direct-to-consumer e-commerce fulfillment channels and retail distribution.

We're well-known as one of the leading intelligent entertainment device accessories manufacturers and suppliers in China, featured by quality products and good service. Please feel free to wholesale high quality intelligent entertainment device accessories at competitive price from our factory. Contact us for customized service.

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